MIG Settings Guide

Use the machine chart first

MIG settings vary by welder design, wire brand, gas, transfer mode, joint and stickout. The door chart or manufacturer table is the best starting point for that machine.

What to tune

If the arc is harsh and stubbing, wire-feed speed may be too high for the voltage. If the arc is long and unstable, voltage may be too high or wire feed too low. Listen and watch the puddle rather than chasing a universal number.

Common mistakes

Wrong polarity, poor work clamp connection, excessive stickout, dirty material, mismatched contact tip and incorrect gas flow cause problems that look like “bad settings.”