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Practical fabrication guide

Welding Material Checklist

Before you start cutting, make sure the project has more than just enough steel.

Reviewed 2026-10-07

Base material

Verify alloy/grade, shape, thickness, stock length, quantity and waste allowance. Mark any pieces that have mill scale, galvanizing, coatings or contamination requiring special handling.

Filler and shielding

Match electrode/wire/filler and gas to the actual base metal and process. Confirm wire diameter, contact tips, electrode diameter and storage requirements.

Cutting and prep

Plan saw blades, cutoff wheels, flap discs, grinding wheels, drill bits/cutters, layout fluid and deburring tools.

Fit-up and fixturing

Clamps, squares, magnets, spacers and a flat reference surface often save more time than an extra welding accessory.

PPE and finishing

Helmet, gloves, eye/hearing protection, ventilation, fire protection and finishing supplies should be part of the job plan.